BOX TYPE PSA Nitrogen Generator Skid with Built-in Air Purifier
Unlock Reliable, On-Site Nitrogen Generation with Unmatched Efficiency
Our BOX TYPE PSA Nitrogen Generator revolutionizes on-site nitrogen production. Engineered for simplicity and performance, it integrates a crucial air purification system directly before the PSA separation unit. Simply connect your compressed air source, and receive high-purity nitrogen gas tailored to your industrial needs. Designed for compactness and durability, this skid-mounted solution minimizes footprint and maximizes reliability right on your manufacturing floor.
Key Features & Advantages:
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Integrated Purification & Enhanced Longevity:
- Features a dedicated air purificator upstream of the PSA generator, ensuring the feed air meets stringent quality standards.
- Achieves a dew point of ≤-40°C (at atmospheric pressure) after purification, effectively protecting the PSA adsorbents.
- Significantly extends the service life of the nitrogen generator by preventing moisture and oil contamination of the critical separation media.
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Compact Skid-Mounted Design & Space Optimization:
- BOX TYPE design ensures a highly integrated and streamlined system.
- Perfect for on-site (On site model) installation directly beside production lines.
- Dramatically reduces required floor space compared to traditional setups or relying on delivered gas.
- Movable (YES) skid configuration offers flexibility for layout changes.
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High Performance & Customization:
- Delivers exceptional nitrogen purity, adjustable from 95% to 99.99% to meet precise application demands.
- Capacity is fully customizable, scalable from 10 SCFM to over 200 SCFM based on customer requirements.
- Utilizes proven Pressure Swing Adsorption (PSA) technology for efficient and reliable gas separation.
- Stainless steel vessels are available for enhanced corrosion resistance and suitability for demanding environments.
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Operational Efficiency & Ease of Use:
- Very low noise operation allows for deployment close to sensitive production areas without disruption.
- Engineered for low power consumption, minimizing operational energy costs.
- Designed for minimal operator intervention, featuring high automation for consistent output.
- Robust construction ensures resilience in harsh industrial environments (Service Life: 20 years).
- Inlet Pressure: Optimized for standard compressed air supplies (6.5 - 10 barg). Air compressor available as an option.
Technical Parameters Summary:
Frequently Asked Questions (FAQ):
- What's unique about the air purification in this system? A dedicated air purificator is integrated BEFORE the PSA unit. This is critical as it removes moisture, oil aerosols, and particulates from the compressed air feed, achieving a dew point ≤ -40°C. This protects the PSA adsorbents, significantly boosting the generator's service life and reliability.
- How space-efficient is this nitrogen generator? Designed as a compact BOX TYPE unit on a movable skid, it drastically minimizes the required footprint. Its "On Site Model" designation means it's specifically engineered to fit directly into your production area, even beside active lines, thanks to its low noise profile.
- What purity and flow rate can I achieve? Nitrogen purity is highly flexible, ranging from 95% to an ultra-high 99.99%. Flow capacity (10-200+ SCFM) is fully customizable during design based on your specific compressed air availability and nitrogen demand. Simply provide your requirements.
- What maintenance is required and how long will it last? Built for industrial durability with a design service life of 20 years. The system is highly automated, requiring minimal operator intervention. Routine maintenance primarily involves planned servicing of the air purification components and periodic checks. Robust construction, including optional stainless steel vessels, ensures longevity in demanding settings.
- Is compressed air included? The PSA Nitrogen Generator itself requires a feed of clean compressed air (at 6.5-10 barg). While an air compressor is optional, we can provide recommendations or a complete integrated package including the compressor based on your needs.
Ideal Applications: Chemical Processing, Electronics Manufacturing, Laser Cutting, Food & Beverage Packaging (Blanketing/Purging), Pharmaceuticals, Oil & Gas (Pipeline Purging, Blanketing), Heat Treating, Tire Inflation, and numerous other applications requiring reliable, on-demand, high-purity nitrogen.
Switch to Cost-Effective Independence: Eliminate the hassles and recurring costs of liquid nitrogen deliveries. Our BOX TYPE PSA Nitrogen Generator Skid with integrated air purification delivers pure, dry nitrogen gas precisely where and when you need it, reliably for decades. Request a quote tailored to your purity and flow requirements today!
